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Special Purpose Equipments
Special Purpose Machines (SPM) are those Machine which are not Available Off the Shelf. These are not Covered in Standard Manufacturing Programs. There Fore they have to be Designed & Tailor Made as Per the Customers Specific Requirements.
They are also Called as Bespoke Machines.
Always in the Production process there is a Long Felt need to Improve the Quality of Product, Minimize Rejection and Increase the Productivity per Person, to Cater to the Pressing Circumstances in the GLOBALISED WORLD ECONOMY.
The answer to this need is use of Special Purpose Machines (SPM) giving very High Productivity. The theme can be Further Elaborated by doing a Full Scale Automation of the of the Industrial Process, wherever Possible. The use of Special Purpose Machines (SPM) And Automation Minimizes Possibility of Human Errors and also Reduces Human Fatigue in Carrying out Repetitive Operations again And again. It also Assures the Quality and Interchangeability of Parts, by Carrying out the Same Designed Process each time without any Shortcuts.
The Special Purpose Machines (SPM) And Automatic Machines are Designed to Operate Continuously for 24 hours a day, with Minimum Supervision. The Special Purpose Machines are Generally Product Specific & they are Required to be Designed & Developed for each Specific Requirement. Sometimes it May be Possible to Cater to the Jobs having Similar Features but Differing in Dimensions by Using Change Tooling Concept.
These Special Purpose Machines (SPM) are either Cam Operated Machine or they use Hydraulics & Pneumatics as Actuating Elements or Combination of all the three of them. Many times a Dedicated Programmable Logic Controller is used in Conjunction with Positional Sensors & Transducers, to give Commands to the Actuating Elements some Times Different Special Motors like Stepper Motor & Servo Motors are used as Actuating Element. The Productivity Achieved after all these Efforts is very high. Productivity of 3 to 10 times are Achievable. However to Fetch the Fruits of these Highly Specialized Machines the Pre Condition is that the Input to the Automatic Machine must have Strict Quality Control.
| Automation Of Component Production | |
|---|---|
| ▸ | Automation For Punching Of Symbols On Hand Files |
| ▸ | Auto Turning Lathe For Commutator Turning And Cleaning Of the Rotor |
| ▸ | Special Purpose Machines (SPM) For Production of Aluminum Windows |
| ▸ | Dowel End Touch Machine for Engine Valve Steam |
| ▸ | Paper & Foil Winding Machine for Power Capacitors |
| ▸ | Vice Lift for Die Shop And Industrial Training Institutes |
| ▸ | Component Elevators for Automation |
| ▸ | Embossing Machine for Engine Valve Stem |
| ▸ | Fin Cutting Automation for Turbo Coolers used in Computers |
| ▸ | Four Slide Indexing Milling Fixture For Taps |
Special Purpose Machine (SPM) are those machine which are not available off the shelf. These are not Covered in standard manufacturing programs. Therefore those have to be designed & tailor made as Per the customers specific requirements. They are also called as bespoke machines. Always in the production process there is a long felt need to improve the quality of product, minimize rejection and increase the productivity per person, to cater to the pressing circumstances in the globalised world economy.
We are Manufacturer, Supplier of Rotary Pneumatic Cylinder.
It is a special purpose cylinder with rotary connection & linear movement used for Collet clamping. There are three models as per force requirement. It did not have any kind of stroke during the swings periods.
| Specification: | |
|---|---|
| ▸ | Type: Machine attachment |
| ▸ | Material: Aluminum |
| ▸ | Bore of cylinder: 25, 32, 40, 50, 63 mm of diameter |
| ▸ | Rotation angle: 0, 45, 60, 90 degree Optional |
| ▸ | Four optional swing angles: 0 / 45 / 60 / 90 degree |
We are Manufacturer, Supplier of Special purpose Hydraulic Press.
It can be supplied as per the requirement. A hydraulic press uses a hydraulic cylinder to generate a compressive force. Hydro pneumatic or Pure pneumatic presses also can be supplied. Plate heating option is available.
| Hydraulic Press : | |
|---|---|
| ▸ | Operation: Manual and Auto |
| ▸ | Power : 220V |
| ▸ | Capacity: 50-3000T |
| ▸ | Stroke: 50-2000 mm |
The Cage Stacking Machine is a special purpose machine, intended for mechanized and oriented stacking of cages used bearing Industry. The machine stacks cages onto four separate rods, forming four stacks of opposite orientations.
Cages in vibratory bowl feeder are made to rotate in circular fashion are lifted up by twin chain & hook mechanism. Also the cages are singled out & transferred to a slant Al plate.
Cages move down the twin tracks under the influence & gravity. Excess cages are returned to the vibratory bowl via a covered chute.
The cages further travel horizontally on guide rod pushed by a chain & drive mechanism.
Oriented cages are dropped in two stack rods on left & two track rods on right hand side.